Manufacturing Execution

Comprehensive production reporting across every line, shift, and operator. OEE is calculated automatically from real-time machine data — no manual entry, no spreadsheets. Thirty-plus standard reports are available out of the box, with automated delivery by email at the end of every shift.

Every downtime event is captured, categorized, and timestamped the moment it happens. Operators classify the reason code at the machine — giving you accurate, actionable data instead of vague end-of-shift guesses. Pareto analysis surfaces your most costly downtime causes so improvement efforts go where they matter most.

Track scrap and rework in real time at the point of production. Operators log rejects by defect type and reason directly on the shop floor — giving quality and engineering teams the data they need to identify root causes quickly and reduce waste systematically.

In any manufacturing line, one operation sets the pace — the constraint. Operations upstream and downstream shouldn't be penalized for losses they didn't cause. The Constraint Manager identifies your true bottleneck and protects the OEE scores of adjacent operations: if an upstream operation is down and can't feed parts, the downstream operation isn't penalized. If a downstream operation is full and can't accept parts, the upstream operation isn't penalized either.

Deliver production schedules to the shop floor in real time — no printed papers, no verbal updates, no confusion when plans change. Operators always see the current schedule on their console, and supervisors can push changes instantly. Sequence jobs across multiple machines and lines, and connect to your ERP for schedule download and production upload.

When a production line needs help — a machine stops, a quality issue surfaces, or a changeover is due — operators trigger an Andon call with a single button press. The right team is notified immediately through the Andon board, email, or SMS. Every call is tracked from trigger to resolution, giving supervisors visibility into response times and recurring problem patterns.

Live production dashboards accessible anywhere — on shop floor screens, wall-mounted Andon boards, mobile devices, or any browser. See performance against targets as it happens. Supervisors and managers don't need to walk the floor or wait for end-of-shift reports to know what's going on.

Capture serialized, unit-level, or lot-level traceability data automatically at the point of production. Every part's complete history — machine, operator, timestamp, process parameters, and inspection results — is stored and searchable. When a customer calls with a quality concern, you can pull up the full birth history of any part in seconds.

Keep your teams aligned across every shift with structured, searchable notes tied directly to machines or products. Operators and supervisors can leave notes plant-wide or machine-specific — ensuring the incoming shift knows exactly what happened, what to watch for, and what's been escalated. Notes can also be tied to specific products running on that machine.

Collect any signal from your equipment on conditions you define — time-based intervals, value ranges, or any time the value changes. Use collected variables to build trend charts, trigger alerts, and track process parameters over time. No custom programming required — configure collection rules through the 10in6 interface.

Set up the Bill of Materials and product routing for any product, then track and scrap individual components as the part moves through each stage of the process. Instead of knowing only that a finished part was scrapped, you know exactly which component failed and at which operation — giving you precise material consumption and waste data.